Plastic Machining Vs Plastic Molding of Components

Recently, our company exhibited at a design* Greatest cost efficiency for lower quantities
show in New England. At the show, I could not* No parting lines, ejector marks or flash
help but notice how many engineers approached* No draft angles required
our booth and picked up our parts. They were* Closest tolerance possible
attracted by the various shapes, the colors, and* Lower component stress
the way the overhead lights shown off the many* Fastest turnaround time
sharp angles that only precision machining can* Low or no tooling costs
produce. They each would turn the part over and* Great material choices
over, show their companions, discuss among* Ease of producing features such as threads,
themselves, then every time, the visitor wouldundercuts and channels.
look up and ask this same question:Of course there are applications for which only a
"Are these parts injection molded?" "No, they aremolded plastic part will do. Cell phones, toys,
not" I would reply and sigh inwardly knowing thatcomputers. Millions and millions of these products
I was confronting yet another design engineerare produced each day, and molded parts is the
who believes that molded parts are more costonly way to keep costs down. However, for our
effective and a better choice.customers in the medical device industry, the
It has been our experience and that of many ofnuclear industry, or measurement and
our customers', that precision machined plasticinstrumentation, just to name a few, a precision
parts made to exacting specifications, not onlymachined plastic part, made to their exact
save money, but saves time as well, by gettingspecifications, meeting tolerances of +/-.0005, if
the device to market faster. When preciseneed be, that has been inspected, individually
measurements, clear finishes and no burrs orpacked, and is ready for assembly upon arrival,
metal contamination are critical requirements, thenprovides both the cost savings and peace of mind
plastic machining is your best option.that molded parts cannot accomplish. Best of all,
Plastic machining has advantages worthprecision machined plastic parts can be counted on
considering.to fit into your device and work every time.
* Greatest design change flexibility